Product Description
GRH specialized in providing hydraulic components and solutions for hydraulic systems.
With continuous improvement and enthusiasm over the past 30 years, CZPT has developed into an emerging power in the fluid power industry since it was established in 1986.
GRH (ZheJiang ) – International Sales Office
GRH (ZheJiang ) – Manufacturing Facility and Domestic Sales Office
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Production description
| We can produce motor according to your needs ! |
About Us
Application and Partners
Contact us!
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 1050/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
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Condition Monitoring of Cyclone Gearboxes
Whether you’re considering using a cycloidal gearbox in your home, office, or garage, you’ll want to make sure it’s made of quality material. You also want to make sure it’s designed properly, so it won’t be damaged by vibrations.
Planetary gearboxes
Compared to cycloidal gearboxes, planetary gearboxes are lighter and more compact, but they lack the precision and durability of the former. They are better suited for applications with high torque or speed requirements. For this reason, they are usually used in robotics applications. But, cycloidal gearboxes are still better for some applications, including those involving shock loads.
There are many factors that affect the performance of gearboxes during production. One of these is the number of teeth. In the case of planetary gearboxes, the number of teeth increases with the number of planets. The number of teeth is reduced in cycloidal gearboxes, which results in higher transmission ratios. These gearboxes also have lower breakaway torques, which means that they can be controlled more easily by the user.
A cycloid gearbox is comprised of three main parts: the ring gear, the sun gear, and the input shaft. The ring gear is fixed in the gearbox, while the sun gear transmits the rotation to the planet gears. The input shaft transfers motion to the sun gear, which in turn transmits it to the output shaft. The output shaft has a larger torque than the input shaft.
Cycloid gears have better torsional stiffness, lower wear, and lower Hertzian contact stress. However, they are also larger in size and require highly accurate manufacturing. Cycloid gears can be more difficult to manufacture than involute gears, which require large amounts of precision.
Cycloid gears can offer transmission ratios up to 300:1, and they can do this in a small package. They also have lower wear and friction, which makes them ideal for applications that require a high transmission ratio.
Cycloid gearboxes are usually equipped with a backlash of about one angular minute. This backlash provides the precision and control necessary for accurate movement. They also provide low wear and shock load capacity.
Planetary gearboxes are available in single and two-stage designs, which increase in length as stages are added. In addition to the two stages, they can be equipped with an optional output bearing, which takes up mounting space. In some applications, a third stage is also available.
Involute gears
Generally, involute gears are more complex to manufacture than cycloidal gears. For example, an involute gear tooth profile has a single curve while a cycloidal gear tooth profile has two curves. In addition, the involute curve is not within the base circle.
The involute curve is a very important component of a gear tooth and it can significantly influence the quality of contact meshing between teeth. Various works have been done on the subject, mainly focusing on the operating principles. In addition, the most important characteristic of the double-enveloping cycloid drive is its double contact lines between the meshing tooth pairs.
Cycloid gears are more powerful, less noisy, and last longer than involute gears. They also require less manufacturing operations during production. However, cycloid gears are more expensive than involute gears. Involute gears are more commonly used in linear motions while cycloid gears are used for rotary motions.
Although cycloid gears are more technically advanced, involute gears have the superior quality and are more aesthetically pleasing. Cycloid gears are used in various industrial applications such as pumps and compressors. They are also widely used in the watch industry. Nevertheless, involute gears have not yet replaced cycloid gears in the watch industry.
The cycloid disc has a number of pins around its outer edge, while an involute gear has only a single curve for the teeth. In addition, cycloid gears have a more robust and reliable design. Involute gears, on the other hand, have a cheaper rack cutter and less expensive involute teeth.
The cycloid disc’s transmission accuracy is about 98.5%, while the ring gear’s transmission accuracy is about 96%. The cycloid disc’s rotational velocity has a magnitude of 3 rad/s. A small change in the center distance does not affect the transmission accuracy. However, rotational velocity fluctuation can affect the transmission accuracy.
Cycloid gears also have the cycloid gear disc’s rotational velocity. The disc has N lobes. However, the cycloid gear disc’s transmission accuracy is still not perfect. This is because of the large rotational angles between the lobes. This also makes it difficult to manufacture.
Vibrations
Using modern techniques for vibration diagnostics and data-driven methods, this article presents a new approach to condition monitoring of cycloidal gearboxes. This approach focuses on detecting the root cause of gearbox failure. The article aims to provide a unified approach to gear designers.
A cycloidal gearbox is a high-precision gearbox that is used in heavy-duty machines. It has a large reduction ratio, which makes it necessary to have a very large input speed. Cycloid gears have high accuracy, but they are susceptible to vibration issues. In this article, the authors describe how a cycloidal gearbox works and how vibrations are measured. They also show how this gearbox can be used to detect faults.
The gearbox is used in positioners, multi-axis robots, and heavy-duty machines. The main characteristics of this gearbox are the high accuracy, the overload capacity, and the large reduction ratio.
There is little documentation on vibrations and condition monitoring of cycloidal gearboxes. The authors describe their approach to the problem, using a cycloidal gearbox and a testing bench. Their approach involves measuring the frequency of the gearbox with different input speeds.
The results show a good separation between the healthy and damaged states. Fault frequencies show up in the lower orders of frequencies. Faults can be detected using binning, which eliminates the need for a tachometer. In addition, binning is combined with Principal Component Analysis to determine the state of the gearbox.
This method is compared to traditional techniques. In addition, the results show how binning can be used to calculate the defect frequencies of the bearings. It is also used to determine the frequencies of the components.
The signals from the test bench are acquired using four sensors. These sensors are medium sensitivity 100 mV/g accelerometers. The signals are then processed using different signal processing techniques. The results show that the vibration signals are correlated with the internal motion of the gearbox. This information is used to identify the internal frequency of the transmission.
The frequency analysis of vibration signals is performed in cyclostationary and noncyclostationary conditions. The signals are then analyzed to determine the magnitude of the gear meshing frequency.
Design
Using precision gearboxes, servomotors can now control heavy loads at high speed. Unlike cam indexing devices, cycloidal gears provide extremely accurate positioning and high torque. They also provide excellent torsional stiffness and shock load capacity.
Cycloid gears are specially designed to minimize vibration at high RPM. Unlike involute gears, they are not stacked, which reduces friction and forces experienced by each tooth. In addition, cycloidal gears have lower Hertzian contact stress.
Cycloid gears are often used in multi-axis robots for positioners. They can provide transmission ratios as high as 300:1 in a compact package. They are also used in first joints in heavy machines. However, they require extremely accurate manufacturing. They are also more difficult to produce than involute gears.
A cycloidal gearbox is a type of planetary gearbox. Cycloid gears are specially designed for high gear ratios. They also have the ability to provide a large reduction ratio in a single stage. They are increasingly used in first joints in heavy machines. They are also becoming more common in robotics.
In order to achieve a large reduction ratio, the input speed of the gear must be very high. Generally, the input speed is between 500 rpm and 4500 rpm. However, in some cases, the input speed may be lower.
A cycloid is formed by rolling a rolling circle on a base circle. The ratio between the rolling circle diameter and the base circle diameter determines the shape of the cycloid. A hypocycloid is formed by rolling primarily on the inside of the base circle, while an epicycloid is formed by rolling primarily on the outside of the base circle.
Cycloid gears have a very small backlash, which minimizes the forces experienced by each tooth. These gears also have a good torsional stiffness, low friction, and shock load capacity. They also provide the best positioning accuracy.
The cycloidal gearbox was designed and built at Radom University. The design was based on three different cycloidal gears. The first pair had the external profile at the nominal dimension, while the second pair had the profile minus tolerance. The load plate had threaded screw holes arranged 15 mm away from the center.
editor by CX 2023-11-22
China 30r/m 0.6KW 150BX RVE Series High Precision Cycloidal Gearbox For Agricultural Machinery supplier
Item Description
30r/m .6KW 150BX RVE Collection Large Precision Cycloidal Gearbox For Agricultural Equipment
Design:150BX-RVE
Far more Code And Specification:
| E series | C sequence | ||||
| Code | Define dimension | General product | Code | Outline dimension | The authentic code |
| one hundred twenty | Φ122 | 6E | 10C | Φ145 | one hundred fifty |
| a hundred and fifty | Φ145 | 20E | 27C | Φ181 | one hundred eighty |
| one hundred ninety | Φ190 | 40E | 50C | Φ222 | 220 |
| 220 | Φ222 | 80E | 100C | Φ250 | 250 |
| 250 | Φ244 | 110E | 200C | Φ345 | 350 |
| 280 | Φ280 | 160E | 320C | Φ440 | 440 |
| 320 | Φ325 | 320E | 500C | Φ520 | 520 |
| 370 | Φ370 | 450E | |||
Gear ratio And Specification
| E Collection | C Sequence | ||
| Code | Reduction Ratio | New code | Monomer reduction ratio |
| one hundred twenty | 43,53.5,59,seventy nine,103 | 10CBX | 27.00 |
| a hundred and fifty | eighty one,105,121,141,161 | 27CBX | 36.fifty seven |
| a hundred ninety | eighty one,one zero five,121,153 | 50CBX | 32.54 |
| 220 | eighty one,101,121,153 | 100CBX | 36.seventy five |
| 250 | 81,111,161,175.28 | 200CBX | 34.86 |
| 280 | 81,a hundred and one,129,a hundred forty five,171 | 320CBX | 35.sixty one |
| 320 | 81,a hundred and one,118.5,129,141,171,185 | 500CBX | 37.34 |
| 370 | 81,a hundred and one,118.5,129,154.8,171,192.four | ||
| Note 1: E series,these kinds of as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
| Note 2: C collection equipment ratio refers to the motor set up in the casing of the reduction ratio,if put in on the output flange aspect,the corresponding reduction ratio by 1 | |||
Reducer variety code
REV: principal bearing created-in E variety
RVC: hollow type
REA: with input flange E sort
RCA: with enter flange hollow type
Application:
Business Information
FAQ
Q: What’re your major products?
A: We at present create Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Gear Box and so forth. You can examine the specifications for above motors on our web site and you can electronic mail us to advise necessary motors for every your specification way too.
Q: How to select a appropriate motor?
A:If you have motor pictures or drawings to show us, or you have in depth specs like voltage, speed, torque, motor dimension, working manner of the motor, essential lifetime and noise level and many others, you should do not be reluctant to let us know, then we can suggest ideal motor for each your request appropriately.
Q: Do you have a customized support for your normal motors?
A: Sure, we can personalize for every your request for the voltage, velocity, torque and shaft dimensions/form. If you need to have added wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it as well.
Q: Do you have an specific design and style provider for motors?
A: Of course, we would like to design and style motors independently for our clients, but it could require some mould establishing expense and layout demand.
Q: What is actually your direct time?
A: Normally speaking, our typical common merchandise will need to have 15-30days, a bit lengthier for personalized items. But we are extremely versatile on the guide time, it will count on the distinct orders.
You should contact us if you have comprehensive requests, thank you !
| To Be Negotiated | 1 Piece (Min. Order) |
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| Application: | Machinery, Robotic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
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| Customization: |
|---|
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| E series | C series | ||||
| Code | Outline dimension | General model | Code | Outline dimension | The original code |
| 120 | Φ122 | 6E | 10C | Φ145 | 150 |
| 150 | Φ145 | 20E | 27C | Φ181 | 180 |
| 190 | Φ190 | 40E | 50C | Φ222 | 220 |
| 220 | Φ222 | 80E | 100C | Φ250 | 250 |
| 250 | Φ244 | 110E | 200C | Φ345 | 350 |
| 280 | Φ280 | 160E | 320C | Φ440 | 440 |
| 320 | Φ325 | 320E | 500C | Φ520 | 520 |
| 370 | Φ370 | 450E | |||
###
| E Series | C Series | ||
| Code | Reduction Ratio | New code | Monomer reduction ratio |
| 120 | 43,53.5,59,79,103 | 10CBX | 27.00 |
| 150 | 81,105,121,141,161 | 27CBX | 36.57 |
| 190 | 81,105,121,153 | 50CBX | 32.54 |
| 220 | 81,101,121,153 | 100CBX | 36.75 |
| 250 | 81,111,161,175.28 | 200CBX | 34.86 |
| 280 | 81,101,129,145,171 | 320CBX | 35.61 |
| 320 | 81,101,118.5,129,141,171,185 | 500CBX | 37.34 |
| 370 | 81,101,118.5,129,154.8,171,192.4 | ||
| Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
| Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1 | |||
| To Be Negotiated | 1 Piece (Min. Order) |
###
| Application: | Machinery, Robotic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
###
| Customization: |
|---|
###
| E series | C series | ||||
| Code | Outline dimension | General model | Code | Outline dimension | The original code |
| 120 | Φ122 | 6E | 10C | Φ145 | 150 |
| 150 | Φ145 | 20E | 27C | Φ181 | 180 |
| 190 | Φ190 | 40E | 50C | Φ222 | 220 |
| 220 | Φ222 | 80E | 100C | Φ250 | 250 |
| 250 | Φ244 | 110E | 200C | Φ345 | 350 |
| 280 | Φ280 | 160E | 320C | Φ440 | 440 |
| 320 | Φ325 | 320E | 500C | Φ520 | 520 |
| 370 | Φ370 | 450E | |||
###
| E Series | C Series | ||
| Code | Reduction Ratio | New code | Monomer reduction ratio |
| 120 | 43,53.5,59,79,103 | 10CBX | 27.00 |
| 150 | 81,105,121,141,161 | 27CBX | 36.57 |
| 190 | 81,105,121,153 | 50CBX | 32.54 |
| 220 | 81,101,121,153 | 100CBX | 36.75 |
| 250 | 81,111,161,175.28 | 200CBX | 34.86 |
| 280 | 81,101,129,145,171 | 320CBX | 35.61 |
| 320 | 81,101,118.5,129,141,171,185 | 500CBX | 37.34 |
| 370 | 81,101,118.5,129,154.8,171,192.4 | ||
| Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1 | |||
| Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1 | |||
How to Use a Cyclone Gearbox
Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.
Dynamic and inertial effects
Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.
Structure
Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.
Operation principle
Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.
Involute gear tooth profile
Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.
Backlash
Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
editor by CX 2023-04-04
China Quietness Gearbox for Clay Working Machinery cycloidal gear gearbox
Solution Description
HangZhou Sihai Machinery Co., Ltd.has been specialising in the manufacture and export of RV series worm gearboxes and other energy transmission merchandise for years, dedicated to give to our consumers very good quality items in competitive costs. The principal items are RV sequence worm gear speed reducers, UD sequence mechanical pace variators, G3 series helical geared motors and the specifically developed reducers for polishing devices. Our goods are commonly used in the mechanical apparatus for foodstuff, ceramics, package, chemical, printing, and plastics, etc.
Xihu (West Lake) Dis.d by the idea, “Good quality is the extremely essential.”. the business proceeds in rigid good quality control to all the products, complying with the needs of ISO9001:2008, and certificated, which has enabled our items to have enjoyed the effective product sales, popularity and great popularity between the marketplaces of Europe, Mid-east, and Souteast Asia..
Innovation, excellent top quality, customers’ satisfication, and superb services are the rules of the company. All buyers at residence and overseas are warmly welcome to make contact with us and negotiate for mutual enterprise expansion.
Features
1.Wide transmission rate, strong output torque
2.Compact mechanical structure, light weight, small volume&Good heat-dissipating
three.Smooth operation with lower noise or vibration
four.Easy mounting, free linking, high efficiency
five. Best SUBSTITUDE FOR MOTOVARIO AND CZPT PRODUCTS
Purposes
Wide range of application,including light industry of food &beverage, Cement,
bundle,construction material,chemicals and etc.
Complex info:
| Design | RV a hundred thirty a hundred and fifty |
| Solitary device variations | NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft, |
| Power | .06—-15KW |
| Single device reduction ratio | 1:5 7.5 eighty a hundred |
| Output torque | 2.6—1195N.M |
| Worm shaft material | 20CrMnTi with carburizing and quenching.The hardness of floor is 56-62HRC with carbonized layer .5-.8mm |
| Worm wheel material | worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC |
Right after-sale services:
1 calendar year guarantee,topic to proper operation and installationfree technological help all the time.
Cargo supply and shippment:
Samples and little quantity will be arranged by means of DHL or TNT,
Bulk cargo will be arranged via perfessional transport agent
Urgent order can be well prepared prepared in 3-7 times when acquired the payment.
|
US $25 / Piece | |
1 Piece (Min. Order) |
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|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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| Application: | Motor, Machinery |
|---|---|
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
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| Customization: |
Available
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| Model | RV025 030 040 050 063 075 090 110 130 150 |
| Single unit versions | NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft, |
| Power | 0.06—-15KW |
| Single unit reduction ratio | 1:5 7.5 10 15 20 25 30 40 50 60 80 100 |
| Output torque | 2.6—1195N.M |
| Worm shaft material | 20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm |
| Worm wheel material | worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC |
|
US $25 / Piece | |
1 Piece (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
|---|
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| Application: | Motor, Machinery |
|---|---|
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
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| Customization: |
Available
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| Model | RV025 030 040 050 063 075 090 110 130 150 |
| Single unit versions | NMRV – fitted for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged coupling with worm extension shaft, NRV-E with double extension worm shaft, |
| Power | 0.06—-15KW |
| Single unit reduction ratio | 1:5 7.5 10 15 20 25 30 40 50 60 80 100 |
| Output torque | 2.6—1195N.M |
| Worm shaft material | 20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm |
| Worm wheel material | worm mandrel is HT250,and worm ring gear,ZQSn10-1,hardness is 60HRC |
The Basics of Designing a Cyclone Gearbox
Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.
Basic design principles
Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.
Transmission ratios up to 300:1
cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.
Robustness against shock loads
Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.
Positioning accuracy
Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.
Size
Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
editor by czh 2022-12-20
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We are aiming to meet up with the requires of the consumers close to the world.. There is a technological middle of province amount, EPG academician working station, experiment station for EPG submit doctors, and nationwide 863 software established up in EPG group. With these platforms and strong technological capacity, the much more than four hundred technicians have developed all variety of special higher exact and high energy goods, performed mould applications for crucial components in the vehicle and countrywide industry revitalizing program, resulting more than 5000 designed above, between which 33 products are autonomous patent technological innovation with 4 patent approved . Much more importantly, we make unique parts according to equipped drawings/samples and warmly welcome OEM inquiries. Type: M9 inch slewing EPT
Attribute:
one. Tooth sort: Worm tooth
two. Medium-load slewing EPT
3. Generate type: EPT EPT
four. Diameter of rotary cEPTr: 222mm
Other technical information:
Module: 5
Quantity of worm shafts: 1
Gear Ratio: sixty one: one
Efficiency: 40%
Self-locking EPTs: Yes
Bodyweight: 49kg
Output Torque: eight.5KNm
Backwards EPT Torque: 38.7KNm
Tilting Minute: 33.9KNm
Radial static load ranking: 135KN
AXiHu (West Lake) Dis.al static load rating: 338KN
Radial dynamic load ranking: 71KN
AXiHu (West Lake) Dis.al dynamic load rating: 81KN
Comprehensive specialized info make sure you kindly speak to us straight.
EPT EPT
one. Introduction of EPT slewing EPT
EPT Push is also known as slewing EPT, worm EPT, worm EPT, rotary EPT axle, rotary EPT vice, slew EPT, worm EPT EPT and rotary EPT unit. At present the greater part of this sort of units are caller EPT Drive.
EPT EPT Generate movement can reduce EPT usage, considering that the stability position. In addition to the subject of use in the everyday photo voltaic EPT systems are normally utilised for EPT vehicle, large-obligation flat-panel EPT, container cranes, EPT mounted crane, automobile crane and aerial automobiles, cranes, gantry cranes, tiny wind EPT stations, room communications, satellite EPTr, etc…The EPT Travel in the solar photovoltaic industry, the EPT configuration DC planetary reduction motor or AC EPTed motors Main configuration of the EPT motor as a EPT-EPTn development EPTry
EPT EPT Travel theory of the large EPT ratio of the deceleration unit to transmit motion and EPT between the two axes staggered in room. The EPT Travel EPT is generally the situation of the major factors of the worm and wheel bearings, shell, and the EPT resource
As the core part of turntable bearings, can endure the aXiHu (West Lake) Dis.al load, radial load and overturning moment.
2. Framework
EPT EPT can be divided into two different buildings as per distinct programs.
LigEPT load slewing EPT
EPT load slewing EPT
The proportions of slewing EPTs incEPT three inch, five inch, seven inch, nine inch, 12 inch, 14 inch, 17 inch, 21 inch and 25 inch.
three. Features:
EPT EPT is a EPT bearing. And a slewing EPT normally consist of slewing bearing, worm shaft, housing, bearing, motor and so on. EPT EPT the worm shaft, the outer ring of slewing bearing will rotate, the outer ring output the torque by means of flange even though the inner ring of slewing bearing is fixed in housing.
EPT EPT Generate and rotary goods, when compared with the relieve of installation, relieve of upkeep, Set up place personal savings benefits to a better extent.
four. Application:
EPT EPTs are commonly used in aerospace area, solar EPT systems, wind turbines, satellite broadcasting method, and engineering EPTry like EPT cranes, and male lifts, and so forth. Just lately many years, it has been prosperously utilized in photovoltaic EPT era programs, EPT vehicle, hefty-duty flat-panel EPT, container cranes, EPT mounted crane, car crane and aerial cars, cranes, gantry cranes, small wind EPT stations, place communications, satellite EPTr, and so on.
| EPT-load EPT Generate | ||||||||||||||||||||||||||
| Model | Rated output torque /KN-m | Tilting Minute torque /KN-m | Load /KN | Gear ratio | Self-locking EPTs | Boundary dimensions (mm) | WeigEPT (KG) | |||||||||||||||||||
| Static load score, aXiHu (West Lake) Dis.al | Static load score,radial | Dynamic load score, aXiHu (West Lake) Dis.al | Dynamic load score,radial | L | L1 | L2 | L3 | H2 | H3 | H4 | PhiD | PhiD1 | PhiD2 | PhiD3 | PhiD4 | PhiD5 | n1-Y | n1-X | H | H1 | ||||||
| 3 quot | .2 | .five | 30 | sixteen.6 | nine.six | 8.four | sixty two:one | indeed | 346 | 153 | 114 | 80 | fourteen.5 | sixty.5 | 125 | a hundred | 100 | 126 | 6-M10 | 6-M10 | a hundred ninety | 109 | 12 | |||
| 5 quot | .3 | .eight | 76 | 22.6 | thirteen.8 | eleven.eight | 62:1 | sure | 361 | 168 | 128 | ninety three.7 | 24.six | seven | 38 | 161 | one hundred thirty five | 103.five | 70 | 50 | a hundred and twenty | six-M10 | 7-M10 | 219 | 79 | eighteen |
| 7 quot | one | thirteen.five | 133 | 53 | 32 | 28 | seventy three:one | sure | 398 | 182 | 166 | 132.seven | 23.four | 4.3 | forty two.five | 237.5 | 203.two | 163 | 120.6 | ninety eight | 145 | 8-M12 | ten-M12 | 295 | 81 | 23 |
| 9 quot | 7.three | 33.9 | 338 | 135 | eighty one | 71 | 61:one | indeed | 546 | 314 | 239 | 174.1 | 29 | four.4 | fifty four.5 | 316 | 270 | 222.5 | one hundred seventy five | one hundred forty five | 204 | 16-M16 | fifteen-M16 | 411 | 108 | 50 |
| 12 quot | nine.two | fifty four.three | 475 | one hundred ninety | 114 | one hundred | seventy eight:1 | sure | 556 | 324 | 285 | 220 | 27 | four.four | 58.5 | 401.5 | 358 | 308.five | 259 | 229 | 289 | 18-M16 | 19-M16 | five hundred | a hundred and ten.5 | 60 |
| fourteen quot | 10.five | sixty seven.8 | 555 | 222 | 133 | 117 | eighty five:one | yes | 547 | 330 | 303 | 238 | 28 | three.5 | 59 | 435.5 | 390 | 342.5 | 295 | 265 | 325 | 18-M16 | 23-M16 | 530 | one hundred ten | seventy three |
| 17 quot | 14.5 | a hundred thirty five.6 | 975 | 390 | 235 | 205 | 102:one | sure | 555 | 338 | 340 | 275.3 | 26 | four.6 | sixty six | 522 | 479.four | 425.5 | 365.one | 324 | 406 | 20-M16 | 20-M16 | 615 | 126 | 110 |
| 21 quot | twenty.2 | 203 | 1598 | 640 | 385 | 335 | one hundred twenty five:one | sure | 678 | 461 | 398 | 333 | three.three | 4.five | seventy six | 616 | 584.two | 525.5 | 466.7 | 431.8 | 532 | 36-M20 | 35-M20 | 732 | 136.five | 158 |
| twenty five quot | 22.five | 271 | 2360 | 945 | 590 | 470 | one hundred fifty:1 | Indeed | 678 | 461 | 467 | 401.8 | 6.2 | 4.5 | seventy eight.two | 744 | 675 | 620 | 585 | 512 | 628.5 | 36-M20 | 35-M20 | 863 | 133.two | 230 |
| EPT-load slewing EPT | ||||||||||||||||||||||||||
| Product | Rated output torque /KN-m | Tilting Second torque /KN-m | Load /KN | Equipment ratio | Self-locking EPTs | Boundary proportions (mm) | WeigEPT (KG) | |||||||||||||||||||
| Static load score, aXiHu (West Lake) Dis.al | Static load score,radial | Dynamic load ranking, aXiHu (West Lake) Dis.al | Dynamic load rating,radial | L | L1 | L2 | L3 | H2 | H3 | H4 | PhiD | PhiD1 | PhiD2 | PhiD3 | PhiD4 | PhiD5 | n1-Y | n1-X | H | H1 | ||||||
| three quot | .25 | .five | 30 | 16.six | 9.6 | eight.four | sixty two:1 | indeed | 346 | 153 | 114 | eighty | fourteen.5 | 60.5 | one hundred twenty five | 100 | one hundred | 126 | 6-M10 | six-M10 | 190 | 109 | twelve | |||
| five quot | .37 | .eight | 76 | 22.6 | thirteen.8 | eleven.8 | 62:1 | yes | 361 | 168 | 128 | 93.seven | 24.6 | 7 | 38 | 161 | a hundred thirty five | 103.5 | 70 | 50 | 120 | six-M10 | 7-M10 | 219 | 79 | eighteen |
| seven quot | 1.3 | 13.five | 133 | 53 | 32 | 28 | 73:1 | of course | 398 | 182 | 166 | 132.7 | 23.4 | four.three | 42.5 | 237.5 | 203.two | 163 | a hundred and twenty.6 | 98 | a hundred forty five | 8-M12 | ten-M12 | 295 | eighty one | 23 |
| nine quot | nine.two | 33.nine | 338 | 135 | 81 | 71 | sixty one:1 | sure | 546 | 314 | 239 | 174.1 | 29 | 4.4 | 54.5 | 316 | 270 | 222.five | one hundred seventy five | 145 | 204 | sixteen-M16 | 15-M16 | 411 | 108 | fifty |
| 12 quot | 11.7 | 54.3 | 475 | one hundred ninety | 114 | one hundred | seventy eight:1 | yes | 556 | 324 | 285 | 220 | 27 | 4.4 | 58.five | 401.five | 358 | 308.five | 259 | 229 | 289 | 18-M16 | 19-M16 | 500 | 110.five | 60 |
| fourteen quot | twelve.7 | 67.8 | 555 | 222 | 133 | 117 | 85:one | yes | 547 | 330 | 303 | 238 | 28 | three.5 | fifty nine | 435.5 | 390 | 342.5 | 295 | 265 | 325 | 18-M16 | 23-M16 | 530 | a hundred and ten | seventy three |
| 17 quot | 18.5 | 135.6 | 975 | 390 | 235 | 205 | 102:one | of course | 555 | 338 | 340 | 275.3 | 26 | four.6 | 66 | 522 | 479.four | 425.5 | 365.one | 324 | 406 | 20-M16 | 20-M16 | 615 | 126 | a hundred and ten |
| 21 quot | 29 | 203 | 1598 | 640 | 385 | 335 | one hundred twenty five:one | of course | 678 | 461 | 398 | 333 | three.three | 4.5 | seventy six | 616 | 584.two | 525.five | 466.seven | 431.8 | 532 | 36-M20 | 35-M20 | 732 | 136.5 | 158 |
| 25 quot | 34 | 271 | 2360 | 945 | 590 | 470 | one hundred fifty:one | indeed | 678 | 461 | 467 | 401.eight | 6.two | four.five | seventy eight.two | 744 | 675 | 820 | 585 | 512 | 628.five | 36-M20 | 35-M20 | 863 | 133.two | 230 |
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Owing to our sincerity in supplying best provider to our consumers, understanding of your wants and overriding perception of responsibility towards filling ordering requirements, Good quality and credit rating are the bases that make a company alive. Meanwhile, our products are manufactured in accordance to higher quality standards, and complying with the global innovative regular criteria. These are EPTs for printing EPTry , substantial quality product manufactured by certified able EPTs and controlled unEPTISO9001 processes .
| Component NO. | Customized element , part NO according buyer’s series NO. or specification |
| EPT | EPT Metal , Alloy steel , stainless metal , brass |
| Warmth Therapy | Quenching , carburization , nitriding or according buyer’s specification |
| EPT | Measurement IT4-IT10 ,floor enamel AGMA9 |
AND EPTry Company is skilled and practiced at mechanical EPT parts , EPTize in engineering and supply bearings, shafts and EPTs for EPT technique (rotary components) . These components are assembled jointly and function with each other as EPTant simple areas in a EPT or instrument . The proper design and style and substantial precision,trustworthy elements will make the tools has a ideal function and the powerful lifestyle.
Very first of all, to pick the bearing and appropriately layout it is an EPTant stage. In orEPTto meet up with the perfect point out of equipment , we need to have to know the anticipated functions and precision level, efficient life of the EPTry, and also want to know the problem which the EPT method performs , such as the speed/load/temperature selection, thus deterEPT the variety of bearing , cage , precision course , lubrication , internal clearance and so on . We are specialist to design bearing and deal with producing , support you to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. a new tools , or to enhance the eXiHu (West Lake) Dis.sting items , or sourcing and source you much more EPT-efficient items .
Next, our practiced team workers are with appreciable encounter in style and manufacture of the shaft, through optimized producing treatment and processing equipments , strictly management top quality in method , commonly source to our consumers all more than the planet . Our Shafts not only satisfy the efficiency of the put in gear, but also with the most EPT-efficient.
Finally, we are capable to make EPTs , module .five-twelve , OD2000mm max. . Our EPT generation line supports us to increase cooperating with a variety of EPTry such as development EPTry , EPT EPTry , crane , EPT EPT , XiHu (West Lake) Dis.Hu (West Lake) Dis.den EPTry…EPTly , we have a lot of a long time of encounter in creation of EPT pump EPT , ground teeth precision course 7 of ISO/GB(equivalent to AGMA11) .
We are able to assistance our consumers to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and boost the goods , we are skilled and seasoned to advise and talk about with clients about developing bearings and shafts , manufacturing EPT , good quality ….our team will manage good quality strictly and enhance constantly while the orEPTplaced , so as to provide customers with the suitable , reputable and aggressive goods – this is our edge. Qur crew support to make your purchasing relaxation certain, from layout , deveXiHu (West Lake) Dis.Hu (West Lake) Dis. to producing for optimization.
Our products have been commonly used in a vast assortment of EPTry and cars, such as E-bus, E-Bike, ATV, EPT Tool, EPT, Electrical EPT, printing EPTry, meals EPTry, XiHu (West Lake) Dis.Hu (West Lake) Dis.den EPTry, building EPTry, EPT EPTs…
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The team has taken portion in the creating and revising of ISO/TC100 intercontinental chain regular many several years in accomplishment and hosted the 16th ISO/TC100 International once-a-year assembly in 2004. The large exact CNC equipment, this kind of as Sluggish-feeding wire-lower machine, jig grinding equipment and electric discharge equipment, ensures the leading high quality precision of mould processing, with the high successful and environmental defense acid rolling line currently being the largest raw substance changing equipment in the subject in china The wildly use of automatic milling device, substantial-pace automated feeding punch, large pace computerized rolling and assembling machine guarantees the high top quality and performance of factors and chain making. Our merchandise range involves all sorts of helical equipment, spur equipment, bevel equipment, equipment rack, worm gear, sprockets,chains, bearings.
Skin product EPTry Vacuum EPT substantial shear homogeneizer
What is production EPT homogenizing mixer?
Chemical EPT emulsifying homogenizer mixer/Chemical EPT for the manufacturing of viscous emulsion, dispersion and suspension in the beauty, pharmaceutical, foods and chemical EPT. It’s the most EPT homogenizing products design from Europe and is eEPTly suitable for making massive batches of cream and emulsions with huge amount of powders.
Ideal for
What is manufacturing EPT homogenizing EPT manufactured of?
Chemical EPT emulsifying homogenizer mixer/Chemical EPT is generally created of primary homogenizing mixer, oil period mixer, h2o period mixer, EPT system, EPT lifting method, supplies circulation technique, heating and cooling program, temperature manage method and EPT handle panel and so on.
The main homogenizing mixer is composed of a vertical variety inline high shear mixer mounted from the base of the manufacturing vessel, wall scraper and two mounted propellers with holes. The bottom homogenizer is composed of one particular 3-layer toothed rotor and a single two-layer toothed stator. An exterior circulation pipe comes aEPT the tangent of rotor and connects to the prime edge of the tank physique.
The oil and water period mixers have specifically the very same design. There’s a high velocity disperser mounted from the best of the include which helps dissolve the substances. Some consumers will omit the oil and drinking water period mixers and maintain the primary homogenizing gear only.
How does generation EPT homogenizing mixer work?
Throughout the miXiHu (West Lake) Dis.ng operation, the outer anchor agitator rotates clockwise slowly and gradually. With the attached Teflon blades, the materials are scraped off the miXiHu (West Lake) Dis.ng tank wall and transfer upwards so they will not likely alwaEPTstick to the wall and burn.
At the identical time the two fastened impellers keep nonetheless and give the materials a counterforce and EPT the cream downward into the higher pace homogenizing and emulsifying zone. The product goes via the holes on the paddles and increases miXiHu (West Lake) Dis.ng influence.
Since of the two reverse forces by fastened impellers and wall scraper, the product rolls in excess of the vessel from leading to base and again to best continuously. When the cream is completely blended, the warmth from the jacket is quickly transferred to every single portion by means of the inside wall.
The heart of EPT homogenizing equipment is rotor stator homogenizer (or referred to as emulsifier) which is made up of 1 three-layer toothed rotor and one particular two-layer toothed stator. The design is distinct from the homogenizer in RS sequence manufacturing EPT emulsification mixer and is considerably much better.
The rotor is right related with homogenizing motor by flanges. The ABB or EPT motor rotates at the pace of 3000rpm and EPTs the rotor to rotate at higher speed making powerful suction drive.
The resources go into the rotor from prime opening of the homogenizer and are minimize, sheared, emulsified and homogenized by means of the shear hole between the rotor and stator. Then they’re accelerated to EPT out via the pipeline aEPT the tangent of the rotor. The product runs inside the external circulation pipe and goes back again to miXiHu (West Lake) Dis.ng tank for the gradual miXiHu (West Lake) Dis.ng or an additional emulsification and homogenization.
The earlier mentioned two varieties of gradual and large forces repeat and repeat. And the product circulates through the pipeline and is totally blended, dispersed, emulsified and homogenized.
H2o ring variety EPT pump (-.09Mpa) is EPTful to pull out the bubbles generated throughout miXiHu (West Lake) Dis.ng, dispersing and homogenizing. It also aids transfer the elements from the oil and h2o phase mixers to the major homogenizing EPT. The small quantity perfumes are also sucked by EPT to keep away from dust.
Oil EPT pump is used to raise the include of main homogenizing mixer. Safety devices are geared up to guarantee that the miXiHu (West Lake) Dis.ng part won’t begin when the go over is lifted.
Important functions of manufacturing EPT homogenizing EPT
- Complete procedure of miXiHu (West Lake) Dis.ng, dispersing, emulsifying, homogenizing, EPT, heating and cooling in one particular unit
- Functioning capability from 5L to 10000L
- Appropriate for cream and emulsion of ten,000~one hundred,000cps viscosity
- Best particle measurement of two micrometers and evenly distributed
- Exterior emulsifying and homogenizing by vertical sort inline homogenizer with pipes
- Shorter batch time in contrast with RS series EPT emulsifying mixer
- Cooling program for mechanic seal inside the homogenizer for EPTer homogenizing time
- The homogenizer also operates as a transfer pump for discharging concluded solution
- Contra miXiHu (West Lake) Dis.ng system of set impellers with holes and wall scraper
- Outer anchor agitator has pipe design for increased miXiHu (West Lake) Dis.ng and good visual appeal
- Variable velocity for homogenizer and agitator
- Oil EPT lifting system for straightforward cleansing and upkeep
- EPT jackets for heating and cooling
- Different jacket styles available for steam and electric powered heating
- EPT temperature probes and controllers for EPT heating in primary EPT homogenizing EPT
- Vacuum system to just take out the air bubbles during miXiHu (West Lake) Dis.ng and to transfer the components
- Compressed air to support discharge finished product
- Multiple protection security gadgets for EPT, EPT pump and staff
- All speak to components are made of SS316L and mirror poEPTd
- Spray ball is equipped to connect to customer’s CIP method
- The specs of the EPT homogenizing gear comply with cGMP laws
- Drive buttons management panel for straightforward procedure
- EPT offer of 380V, 50Hz, three Period
Applications of production EPT homogenizing mixer
- Cosmetics amp Toiletries: product, lotion, wax, maEPT, gel, toothpaste
- Prescribed drugs: ointment, dental composite, syrup, EPT
- Foodstuff: mayonnaise, dressing, jam, butter, marXiHu (West Lake) Dis.Hu (West Lake) Dis.ine, wasabi
- Chemical substances: polyester, artificial fiber, shoe cream
Alternatives of lab EPT homogenizer mixer for producing toothpaste
- Fastened go over with bolts or welding to save budget
- Diverse slow miXiHu (West Lake) Dis.ng component patterns available
- Frame type gradual agitator for oil pre-mixer
- Additional openings on the vertical variety inline homogenizer for incorporating sizzling and chilly ingredients and powders
- Delta, SchneiEPTor EPT PLC for EPT of miXiHu (West Lake) Dis.ng, dispersing, emulsifying, homogenizing, EPT, transferring, heating and cooling and so forth
- Mettler-Toledo load cells
- Flow meter EPT for feeding liquid oil and water
- Stress vessel style for different steam stress
- SIP is obtainable upon ask for
- Various EPT offer acceptable