Tag Archives: planetary gear drive

China Best Sales Cycloidal Needle Pin Wheel Planetary Cyclo Drive Cycloid Gearmotor Pinwheel Gear Box Motor Speed Reducer Gearbox cycloidal drive reducer

Product Description

Cycloidal Needle Pin Wheel Planetary Cyclo Drive Cycloid Gearmotor Pinwheel Gear Box Motor Speed Reducer Gearbox

Product Description

1. Cycloidal Pin-wheel Reducer has 3 stages of ratio, single, double, and triple.
2. Structure: horizontal, vertical, double-shaft, and direct-joint with motor
3. Grease lubrication, oil leak is not possible
4. WB series cycloidal reducers have the same features and characteristics as X & B series cycloidal reducers. The difference is that WB series cycloidal reducers have smaller sizes and power
5. It is widely applicable to ceramic, drink, food, textiles, and lifting transportation industries.

Product Parameters

WB series light-duty cycloidal gearbox:
1 Stage Ratio: 9, 11, 17, 23, 29, 35, 43, 59, 71, 87
2 Stage Ratio: 121, 187, 289, 385, 473, 595, 731, 989, 1225, 1849

Models	Power	Ratio	Max. Torque	Output Shaft Dia.	Input Shaft Dia.
1 Stage
WB65	0.04~0.12	9~87	25	Φ12	Φ10
WB85	0.09~0.37	9~87	60	Φ14	Φ12
WB100	0.18~0.75	9~87	120	Φ18	Φ14
WB120	0.37~1.5	9~87	180	Φ30	Φ15
WB150	0.55~3.0	9~87	250	Φ35	Φ20
2 Stage
WBE1065	0.04~0.12	121~1849	120	Φ18	Φ10
WBE1285	0.09~0.37	121~1849	180	Φ30	Φ12
WBE1510	0.18~0.75	121~1849	250	Φ35	Φ14

Product Name	XB Series Industrial Cycloidal Pin-wheel Reducer
Specifications (Model)	X series, Single	1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11
	B series, Single	0, 1, 2, 3, 4, 5, 6, 7, 8
	X series, Double	42, 53, 63, 74, 84, 85, 95, 106, 116, 117
	B series, Double	20, 31, 41, 52, 53, 63, 74, 84, 85
	X series, Triple	642, 742, 842, 852, 853, 952, 953, 1063, 1164, 1174
	B series, Triple	420, 520, 530, 531, 630, 631, 741, 842
Ratio	Single	6, 7, 9, 11, 17, 23, 25, 29, 35, 43, 59, 71, 87
	Double	121, 187, 289, 391, 473, 493, 595, 731, 841, 1003, 1225, 1505, 1849, 2065, 2537, 3481, 5133
	Triple	2055~658603

Detailed Photos

Application:	Motor, Machinery, Marine, Agricultural Machinery, Agitator, Mixer, Hoisting, Mining, Conveyor, Crane
Hardness:	Hardened Tooth Surface
Installation:	Vertical or Horizontal

Samples:	US$ 300/Piece 1 Piece(Min.Order) \| Order Sample Blue or Grey

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

Developing a Mathematical Model of a Cyclone Gearbox

Compared to planetary gearboxes, cycloidal gearboxes are often seen as the ideal choice for a wide range of applications. They feature compact designs that are often low friction and high reduction ratios.

Low friction

Developing a mathematical model of a cycloidal gearbox was a challenge. The model was able to show the effects of a variety of geometric parameters on contact stresses. It was able to model stiction in all quadrants. It was able to show a clear correlation between the results from simulation and real-world measurements.
The model is based on a new approach that enables modeling stiction in all quadrants of a gearbox. It is also able to display non-zero current at standstill. Combined with a good simulation algorithm, the model can be used to improve the dynamic behaviour of a controlled system.
A cycloidal gearbox is a compact actuator used for industrial automation. This type of gearbox provides high gear ratios, low wear, and good torsional stiffness. In addition, it has good shock load capacity.
The model is based on cycloidal discs that engage with pins on a stationary ring gear. The resulting friction function occurs when the rotor begins to rotate. It also occurs when the rotor reverses its rotation. The model has two curves, one for motor and one for generator mode.
The trochoidal profile on the cycloidal disc’s periphery is required for proper mating of the rotating parts. In addition, the profile should be defined accurately. This will allow an even distribution of contact forces.
The model was used to compare the relative performance of a cycloidal gearbox with that of an involute gearbox. This comparison indicates that the cycloidal gearbox can withstand more load than an involute gearbox. It is also able to last longer. It is also able to produce high gear ratios in a small space.
The model used is able to capture the exact geometry of the parts. It can also allow a better analysis of stresses.

Compact

Unlike helical gearing, compact cycloidal gearboxes can provide higher reduction ratios. They are more compact and less weighty. In addition, they provide better positioning accuracy.
Cycloid drives provide high torque and load capacity. They are also very efficient and robust. They are ideal for applications with heavy loads or shock loads. They also feature low backlash and high torsional stiffness. Cycloid gearboxes are available in a variety of designs.
Cycloid discs are mounted on an eccentric input shaft, which drives them around a stationary ring gear. The ring gear consists of many pins, and the cycloidal disc moves one lobe for every rotation of the input shaft. The output shaft contains roller pins, which rotate around holes in the cycloidal disc.
Cycloid drives are ideally suited to heavy loads and shock loads. They have high torsional stiffness and high reduction ratios, making them very efficient. Cycloid gearboxes have low backlash and high torque and are very compact.
Cycloid gearboxes are used for a wide variety of applications, including marine propulsion systems, CNC machining centers, medical technology, and manipulation robots. They are especially useful in applications with critical positioning accuracy, such as surgical positioning systems. Cycloid gearboxes feature extremely low hysteresis loss and low backlash over extended periods of use.
Cycloid discs are usually designed with a reduced cycloid diameter to minimize unbalance forces at high speeds. Cycloid drives also feature minimal backlash, a high reduction ratio, and excellent positioning accuracy. Cycloid gearboxes also have a long service life, compared to other gear drives. Cycloid drives are highly robust, and offer higher reduction ratios than helical gear drives.
Cycloid gearboxes have a low cost and are easy to print. CZPT gearboxes are available in a wide range of sizes and can produce high torque on the output axis. helical gearbox

High reduction ratio

Among the types of gearboxes available, a high reduction ratio cycloidal gearbox is a popular choice in the automation field. This gearbox is used in applications requiring precise output and high efficiency.
Cycloid gears can provide high torque and transmit it well. They have low friction and a small backlash. They are widely used in robotic joints. However, they require special tools to manufacture. Some have even been 3D printed.
A cycloidal gearbox is typically a three-stage structure that includes an input hub, an output hub, and two cycloidal gears that rotate around each other. The input hub mounts movable pins and rollers, while the output hub mounts a stationary ring gear.
The input shaft is driven by an eccentric bearing. The disc is then pushed against the ring gear, which causes it to rotate around the bearing. As the disc rotates, the pins on the ring gear drive the pins on the output shaft.
The input shaft rotates a maximum of nine revolutions, while the output shaft rotates three revolutions. This means that the input shaft has to rotate over eleven million times before the output shaft is able to rotate. The output shaft also rotates in the opposite direction of the input shaft.
In a two-stage differential cycloidal speed reducer, the input shaft uses a crank shaft design. The crank shaft connects the first and second cycloidal gears and actuates them simultaneously.
The first stage is a cycloidal disc, which is a gear tooth profile. It has n=7 lobes on its circumference. Each lobe moves around a reference pitch circle of pins. The disc then advances in 360deg steps.
The second stage is a cycloidal disc, also known as a “grinder gear”. The teeth on the outer gear are fewer than the teeth on the inner gear. This allows the gear to be geardown based on the number of teeth.

Kinematics

Various scholars have studied the kinematics of cycloidal gearbox. They have developed various approaches to modify the tooth profile of cycloidal gears. Some of these approaches involve changing the shape of the cycloidal disc, and changing the grinding wheel center position.
This paper describes a new approach to cycloid gear profile modification. It is based on a mathematical model and incorporates several important parameters such as pressure angle, backlash, and root clearance. The study offers a new way for modification design of cycloid gears in precision reducers for robots.
The pressure angle of a tooth profile is an intersegment angle between the normal direction and the velocity direction at a meshing point. The pressure angle distribution is important for determining force transmission performance of gear teeth in meshing. The distribution trend can be obtained by calculating the equation (5).
The mathematical model for modification of the tooth profile can be obtained by establishing the relationship between the pressure angle distribution and the modification function. The dependent variable is the modification DL and the independent variable is the pressure angle a.
The position of the reference point A is a major consideration in the modification design. It ensures the force transmission performance of the meshing segment is optimal. It is determined by the smallest profile pressure angle. The position is also dependent on the type of gear that is being modified. It is also influenced by the tooth backlash.
The mathematical model governing the pressure angle distribution is developed with DL=f(a). It is a piecewise function that determines the pressure angle distribution of a tooth profile. It can also be expressed as DL=ph.
The pressure angle of a tooth is also an angle between the common normal direction at the meshing point and the rotation velocity direction of the cycloid gear. helical gearbox

Planetary gearboxes vs cycloidal gearboxes

Generally, there are two types of gearboxes that are used for motion control applications: cycloidal gearbox and planetary gearbox. Cycloid gearboxes are used for high-frequency motions, while planetary gearboxes are suitable for low-speed applications. Both are highly accurate and precise gearboxes that are capable of handling heavy loads at high cycle rates. But they have different advantages and disadvantages. So, engineers need to determine which type of gearbox is best suited for their application.
Cycloid gearboxes are commonly used in industrial automation. They provide excellent performance with ratios as low as 10:1. They offer a more compact design, higher torque density and greater overload protection. They also require less space and are less expensive than planetary gearboxes.
On the other hand, planetary gearboxes are lightweight and offer a higher torque density. They are also capable of handling higher ratios. They have a longer life span and are more precise and durable. They can be found in a variety of styles, including square-framed, round-framed and double-frame designs. They offer a wide range of torque and speed capabilities and are used for numerous applications.
Cycloid gearboxes can be manufactured with different types of cycloidal cams, including single or compound cycloidal cams. Cycloid cams are cylindrical elements that have cam followers that rotate in an eccentric fashion. The cam followers act like teeth on the internal gear. Cycloid cams are a simple concept, but they have numerous advantages. They have a low backlash over extended periods of time, allowing for more accurate positioning. They also have internal compressive stresses and an overlap factor between the rolling elements.
Planetary gearboxes are characterized by three basic force-transmitting elements: ring gear, sun gear, and planet gear. They are generally two-stage gearboxes. The sun gear is attached to the input shaft, which in turn is attached to the servomotor. The ring gear turns the sun gear and the planet gear turns the output shaft.
China Best Sales Cycloidal Needle Pin Wheel Planetary Cyclo Drive Cycloid Gearmotor Pinwheel Gear Box Motor Speed Reducer Gearbox cycloidal drive reducer
editor by CX 2023-11-21

China manufacturer Zsy Zdy Zfy Zly Hardened Reducer Planetary Gear Boxes cycloidal drive dimensions

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Product Description

Z Series Helical Gear Reducer

Z (ZDY, ZLY, ZSY, and ZFY) series hard tooth surface cylindrical gear reducer

D (DBY and DCY) series hard tooth surface cone gear reducer

ZDY/ZLY/ZSY/ ZFY series electric motor gear reducer 1:20 1:25 1:30 ratio reduction gearbox

Chinese speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear reducer, K series spiral bevel gear reducer, NGW, P series planetary reducer, H B series gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gear reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloid reducer, etc. Meanwhile, map sample processing business can be undertaken.

Feature:

Applicable to the metallurgical,power generation,water treatment,construction,chemical,paper,

textiles,medicine,food and other industries.
The transmission efficiency of single-stage can reach up to 98%, two-stage can reach 96%, three-stage can reach 94%.
The gear processed by Carburizing & Grinding with high precision.
High precision gear, steady transmission, large load capacity
Long service life.
One Two Three Stage Speed Reducer

Product Parameters

Applicable Industries	Manufacturing Plant, Food & Beverage Factory, Farms, Retail, Construction works , Energy & Mining, Advertising Company
Gearing Arrangement	Helical
Output Torque	4~17000
Input Speed	750~3500rpm
Output Speed	0.06~310
Place of Origin	China
Brand Name	HUAKE
Product name	Gearbox
Application	Machine Tool
Color	Blue
Ratio	5-100
Mounting Position	Horizontal (foot Mounted)
Material	Steel
Certificate	ISO9001
Warranty	1 Year
Heat treatment	Quenching
Keyword	Gearbox

Product Description

Specification

zfy zsy zdy zly reduction gearbox with electric motor gearbox for Harvesting Machine:

(please contact us for more types & model)

Driven machines
Waste water treatment	Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps	Dredgers	Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry	Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges	Metal working mills	plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CZPT mills
Metal working mills	Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives	Conveyors	Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters		Reciprocating compressors
Cranes	Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes	Cooling towers	Cooling tower fans, blowers axial and radial
Cane sugar production	Cane knives, cane mills	Beet sugar production	Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines	Pulper drives	Cableways	Material ropeways, continuous ropeway
Cement industry	Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers

Detailed Photos

Packaging & Shipping

Company Profile

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Power Transmission
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Cycloidal
Type:	Planetary Gear Box
Certificate:	CCC CE
Logo:	Support Custom

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

helical gearbox

The Cyclonoidal Gearbox

Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.

Dynamic and inertial effects of a cycloidal gearbox

Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear. helical gearbox

Kinematics of a cycloidal drive

Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds. helical gearbox

Comparison with planetary gearboxes

Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
China manufacturer Zsy Zdy Zfy Zly Hardened Reducer Planetary Gear Boxes cycloidal drive dimensions
editor by CX 2023-06-06

China best Cheap Price Gvb78 Gpb CZPT Gear Box Transmission High Precision Planetary Gearbox cycloidal drive mechanism

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Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.

Model Instruction

GB090-10-P2

090

571

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

571 means 1:10

P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

helical gearbox

How to Use a Cyclone Gearbox

Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.

Dynamic and inertial effects

Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.

Structure

Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing. helical gearbox

Operation principle

Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.

Involute gear tooth profile

Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission. helical gearbox

Backlash

Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
China best Cheap Price Gvb78 Gpb CZPT Gear Box Transmission High Precision Planetary Gearbox cycloidal drive mechanism
editor by CX 2023-05-09

China BWD5XWD8 planetary cyclo wheel gear drive speed reductor gearbox with Best Sales

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Design Amount: BWD5/XWD8
Gearing Arrangement: Cycloidal
Output Torque: 19n.m–29000n.m
Rated Energy: .01-75kw
Input Pace: 850~1500r/min
color: purple, blue,eco-friendly, as needed
Materials: metal and forged iron
Mounting: horizontal and vertical
Packaging Specifics: picket case
Port: Qindao

1.Large pace ratio and efficiency
Solitary stage transmission can get to to 1:87 of velocity-down ratio and the efficiency is more than ninety%. If use multi-pace drive the velocity-down ratio is larger.

two.Compact
Becoming tailored epicyclic transmission basic principle, the input and output shaft are at same axis heart, it is compact.

three.Smooth and stable run and lower sound
The cycloidal pinwheel has far more meshed tooth, the overlapping coefficient id massive and the equipment element is steady, the vibration and sound is limited at the minimal material.

four.Dependable in operation and prolonged life
Simply because the major components are manufactured of bearing metal by means of quenching treatment(HRC58-62), it obtained high toughness. In the meantime the transmission get in touch with of element adapts rolling friction, so it is sturdy and lengthy life.

Due to the fact of realistic in design, practical in routine maintenance, straightforward to disassemble and assemble, the minimal amount of portion and basic lubrication, so it is trusted by buyers deeply.

Range of Ratio for Solitary Phase: 11,seventeen,23,29,35,43,59,seventy one, 10000Rpm 12000 8000 Rpm Bl Dc Motor Gearless Flange Modest Bldc Motor 60W 120W 12V 24V 87

Range of Ratio for Multi-Velocity Drive:
121,187,289,391,473,595,731,841,1003,1225,1505,1849,2065,2537,3481,4189,5133,7569

Installation Dimension:

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P collection planetary gear velocity reducer
T sequence spiral bevel gearbox
ZDY, ZLY, ZSY, ZFY parallel shaft collection
DBY, DCY, DFY vertical shaft sequence hardened equipment reducer
NGW planetary hardened gear pace reducer.

Packaging & Transport

Our Services1,We are ready to provide you with technical advices and help.
two,Before merchandise acceptance, we will solution all of your inquiries in a well timed manner, supply specialized assist.
3,Our complex services group will supply technical help for goods restore and servicing.
four,Our determination is to generate even a lot more benefit for you, preserve a near contaction partnership with our clients.

Consumer Suggestions We sincerely many thanks for the have confidence in and assist from all our customers. In purchase to continually increase the high quality of our items and companies, boost the customer fulfillment, DC6-20V BLDC Three-phase Brushless Hallless Motor Driver Board Low-energy Fan Brushless Driver Embedded Controller we would like to obtain your suggestions when you look at our merchandise on the web. In the meantime, we eagerly search forward to get your beneficial responses and suggestions on our function.
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two,Do you have problems about how to pick the suitable gearbox for your device or equipment?

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Company Info Fifteen years’ tough-working has completed our leadership in electrical power transmission sector. We have a most experienced employee group in our firm. We very own the most innovative processing tools and testing equipment. Our solution has been exported to Europe, Southeast Asia, the Middle East, Africa, South The united states and many other countries and areas. They are commonly utilized in metallurgy, mining, petrochemical, tobacco, ceramics, rubber, food, beverages, Nema 23 60B stepper motor mounting bracket reinforce and lengthen set seat transportation and other industries. Our merchandise have the exceptional top quality of large security , the innovative functionality and competitive prices. The most effective layout team is functioning for you.

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China BWD5XWD8 planetary cyclo wheel gear drive speed reductor gearbox with Best Sales
editor by czh 2023-02-16

China Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary Sumitomo Power Industrial Transmissio Cycloidal Gearbox supplier

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Item Description

Cycloidal gearbox cyclo equipment box travel motor velocity reducer gearboxes planetary sumitomo power industrial transmission very best value manufacture Cycloidal gearbox

X / B sequence high good quality cycloidal gearbox tiny planetary reducer

Swift Particulars:

Sort: XB series Cycloidal Pin Wheel Speed Reducer

Enter Pace: 1000-1500rmp

Output Velocity: .3-280rpm

Certification: ISO9001 CE

Ex Electrical power:.09-132KW

Warranty: 1Years

Merchandise Name	X/B series Cycloidal Pin Wheel Speed Reducer
The Equipment Materials	GCR15
The case Material	Cast Iron
Color	Blue,Environmentally friendly, or Customized
HS Code	84834090
Product	X3
Supply time	seven-10days
Brand	TIANGOU

Application:	Motor, Machinery, Agricultural Machinery
Function:	Distribution Power, Speed Reduction, Speed Increase
Output Torque:	2.6-20000n.M
Output Speed:	11-280rpm
Input Speed:	750-3000rpm
Ratio:	6-51133

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Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

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Product Name	X/B series Cycloidal Pin Wheel Speed Reducer
The Gear Material	GCR15
The case Material	Cast Iron
Color	Blue,Green, or Customized
HS Code	84834090
Model	X3
Delivery time	7-10days
Brand	TIANGOU

Application:	Motor, Machinery, Agricultural Machinery
Function:	Distribution Power, Speed Reduction, Speed Increase
Output Torque:	2.6-20000n.M
Output Speed:	11-280rpm
Input Speed:	750-3000rpm
Ratio:	6-51133

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

###

Product Name	X/B series Cycloidal Pin Wheel Speed Reducer
The Gear Material	GCR15
The case Material	Cast Iron
Color	Blue,Green, or Customized
HS Code	84834090
Model	X3
Delivery time	7-10days
Brand	TIANGOU

Developing a Mathematical Model of a Cyclone Gearbox

Low friction

Compact

High reduction ratio

Kinematics

Planetary gearboxes vs cycloidal gearboxes

Generally, there are two types of gearboxes that are used for motion control applications: cycloidal gearbox and planetary gearbox. Cycloid gearboxes are used for high-frequency motions, while planetary gearboxes are suitable for low-speed applications. Both are highly accurate and precise gearboxes that are capable of handling heavy loads at high cycle rates. But they have different advantages and disadvantages. So, engineers need to determine which type of gearbox is best suited for their application.
Cycloid gearboxes are commonly used in industrial automation. They provide excellent performance with ratios as low as 10:1. They offer a more compact design, higher torque density and greater overload protection. They also require less space and are less expensive than planetary gearboxes.
On the other hand, planetary gearboxes are lightweight and offer a higher torque density. They are also capable of handling higher ratios. They have a longer life span and are more precise and durable. They can be found in a variety of styles, including square-framed, round-framed and double-frame designs. They offer a wide range of torque and speed capabilities and are used for numerous applications.
Cycloid gearboxes can be manufactured with different types of cycloidal cams, including single or compound cycloidal cams. Cycloid cams are cylindrical elements that have cam followers that rotate in an eccentric fashion. The cam followers act like teeth on the internal gear. Cycloid cams are a simple concept, but they have numerous advantages. They have a low backlash over extended periods of time, allowing for more accurate positioning. They also have internal compressive stresses and an overlap factor between the rolling elements.
Planetary gearboxes are characterized by three basic force-transmitting elements: ring gear, sun gear, and planet gear. They are generally two-stage gearboxes. The sun gear is attached to the input shaft, which in turn is attached to the servomotor. The ring gear turns the sun gear and the planet gear turns the output shaft.
China Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary Sumitomo Power Industrial Transmissio Cycloidal Gearbox supplier
editor by czh 2023-01-25

China Transmission Geared Motor Unit Src Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox cycloidal gearbox lubrication

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Item Description

SRC HELICAL GEARBOX

Items Description

We produce velocity reducers in rigorous accordance with ISO9001 common to offer our buyers with high quality gearboxes at competitive charges. Our gearboxes are geared up with equipment from intercontinental popular makes, these kinds of as lubricant from Shell brand name, and bearing from CZPT manufacturer. The housing and equipment are produced in our firm below stringent quality control. All our merchandise are offered in big stocks, and we can also offer you with tailored reducer solutions, pleasefeel self-assured to speak to us.

TRC: code for gear models series

1. No code signifies foot-mounted

2.F: B5 flange mounted

3.Z:B14 flange mounted

Specification code of gear units 01,02.03.04

B01,MO1……means foot code,with no flange

one.I.II1.B5 Output flange specification, defaultl not to compose out is ok

2. IECinput flange

3.HS: Shaft enter

Transmission ratio of equipment units

one.M1: Mounting positio, default mounting position M1 not to compose out is ok

1.No mark indicates without having motor

two. Product motos (poles of energy)voltage – frequency

voltage – frequency

HangZhou Sihai Machinery Co., Ltd.

History: Much more than 20 a long time of knowledge in the manufacture of reducer merchandise.Scale: Go over doing work location of 13300 square. meters,have much more than 113 employees.
Technological innovation: A team of expert . technical engineers and a powerful R&D crew.
Management: Scientific ERP administration and stringent top quality management program.
Tools: fifty CNC lathes,6 machining. centers, 6 gear grinding machines, 2 large-speed.hard hobbing devices, 12 gear hobbing
machines. 10 CNC cylindrical grinding machines,4 CNC inside grinding machines 1spectrometer, higher-pace equipment shaping 1 device,
2 gear measuring centers 1 coordinate measuring instrument.
lnnovation: Continuously diversify items range to fulfill customers’needs.Generation capacity: a thousand pcs/day.
Prolonged-phrase supplier of world-course organizations: t he primary markets are in Southea st Asia, Europe, Middle East.
Marketing model: All export enterprise.

To Be Negotiated 1 Piece
(Min. Order)

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Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Step:	Double-Step
Type:	Gear Reducer
Transport Package:	1PCS/1box
Specification:	aluminium

###

Customization:	Available \| Customized Request

###

TRC: code for gear units series

1. No code means foot-mounted

2.F: B5 flange mounted

3.Z:B14 flange mounted

Specification code of gear units 01,02.03.04

B01,MO1……means foot code,without flange

1.I.II1.B5 Output flange specification, defaultl not to write out is ok

2. IECinput flange

3.HS: Shaft input

Transmission ratio of gear units

1.M1: Mounting positio, default mounting position M1 not to write out is ok

1.No mark means without motor

2. Model motos (poles of power)voltage – frequency

voltage – frequency

To Be Negotiated 1 Piece
(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Step:	Double-Step
Type:	Gear Reducer
Transport Package:	1PCS/1box
Specification:	aluminium

###

Customization:	Available \| Customized Request

###

TRC: code for gear units series

1. No code means foot-mounted

2.F: B5 flange mounted

3.Z:B14 flange mounted

Specification code of gear units 01,02.03.04

B01,MO1……means foot code,without flange

1.I.II1.B5 Output flange specification, defaultl not to write out is ok

2. IECinput flange

3.HS: Shaft input

Transmission ratio of gear units

1.M1: Mounting positio, default mounting position M1 not to write out is ok

1.No mark means without motor

2. Model motos (poles of power)voltage – frequency

voltage – frequency

The Basics of a Cyclone Gearbox

Besides being compact, cycloidal speed reducers also offer low backlash and high ratios. Because of the small size of the drive, they are ideal for applications where space is a problem. helical gearbox

Involute gear tooth profile

Almost all gears use an involute gear tooth profile. This profile has a single curve, which means that the gear teeth do not have to be aligned closely with each other. This profile is smooth and can be manufactured easily.
Cycloid gears have a combination of epicycloid and hypocycloid curves. This makes them stronger than involute gear teeth. However, they can be more expensive to manufacture. They also have larger reduction ratios. They transmit more power than involute gears. Cycloid gears can be found in clocks.
When designing a gear, you need to consider several factors. Some of these include the number of teeth, the tooth angle and the lubrication type. Having a gear tooth that is not perfectly aligned can result in transmission error, noise and vibration.
The tooth profile of an involute gear is usually considered the best. Because of this, it is used in a wide variety of gears. Some of the most common applications for this profile are power transmission gears. However, this profile is not the best for every application.
Cycloid gears require more complex manufacturing processes than involute gear teeth. This can cause a larger tooth cost. Cycloid gears are used for less noisy applications.
Cycloid gears also transmit more power than involute gears. This can cause problems if the radii change tangentially. However, the shape is more simple than involute gears. Involute gears can handle centre sifts better.
Cycloid gears are less susceptible to transmission error. Cycloid gears have a convex surface, which makes them stronger than involute teeth. Cycloid gears also have a larger reduction ratio than involute gears. Cycloid teeth do not interfere with the mating teeth. However, they have a smaller number of teeth than involute teeth.

Rotation on the inside of the reference pitch circle of the pins

Whether a cycloidal gearbox is designed for stationary or rotating applications, the fundamental law of gearing must be observed: The ratio of angular velocities must be constant. This requires the rotation on the inside of the reference pitch circle of the pins to be constant. This is achieved through a series of cycloidal teeth, which act like tiny levers to transmit motion.
A cycloidal disc has N lobes which are rotated by three lobes per rotation around N pins. The number of lobes on a cycloidal disc is a significant factor in determining the transmission ratio.
A cycloidal disc is driven by an eccentric input shaft which is mounted to an eccentric bearing within an output shaft. As the input shaft rotates, the cycloidal disc moves around the pins of the pin disc.
The drive pin rotates at a 40 deg angle while the cycloidal disc rotates on the inside of the reference pitch circle of pins. As the drive pin rotates, it will slow the output motion. This means that the output shaft will complete only three revolutions with the input shaft, as opposed to nine revolutions with the input shaft.
The number of teeth on a cycloidal disc must be small compared to the number of surrounding pins. The disc must also be constructed with an eccentric radius. This will determine the size of the hole which will be required for the pin to fit between the pins.
When the input shaft is turned, the cycloidal disc will rotate on the inside of the reference pitch circle of roller pins. This will then transmit motion to the output shaft. The output shaft is supported by two bearings in an output housing. This design has low wear and torsional stiffness. helical gearbox

Transmission ratio

Choosing the right transmission ratio of cycloidal gearbox isn’t always easy. You might need to know the size of your gearbox before you can make an educated choice. You may also need to refer to the product catalog for guidance. For example, CZPT gearboxes have some unique ratios.
A cycloidal gear reducer is a compact and high-speed torque transmission device that reverses the direction of angular movement of the follower shaft. It consists of an eccentric cam positioned inside a cycloidal disc. Pin rollers on the follower shaft fit into matching holes in the cycloidal disc. In the process, the pins slide around the holes, in response to wobbling motion. The cycloidal disc is also capable of engaging the internal teeth of a ring-gear housing.
A cycloidal gear reducer can be used in a wide variety of applications, including industrial automation, robotics and power transmissions on boats and cranes. A cycloidal gear reducer is ideally suited for heavy duty applications with large payloads. They require specialized manufacturing processes, and are often used in equipment with precise output and high efficiency.
The cycloidal gear reducer is a relatively simple structure, but it does require some special tools. Cycloid gear reducers are also used to transmit torque, which is one of the reasons they are so popular in automation. Using a cycloidal gear reducer is a good choice for applications that require higher efficiency and lower backlash. It is also a good choice for applications where size is a concern. Cycloid gears are also a good choice for applications where high speed and high torque are required.
The transmission ratio of cycloidal gearbox is probably the most important function of a gearbox. You need to know the size of your gearbox and the type of gears it contains in order to make the right choice.

Vibration reduction

Considering the unique dynamics of a cycloidal gearbox, vibration reduction measures are required for a smooth operation. These measures can also help with the detection of faults.
A cycloidal gearbox is a gearbox with an eccentric bearing that rotates the center of the gears. It shares torque load with five outer rollers at any given time. It can be applied in many applications. It is a relatively inexpensive asset. However, if it fails, it can have significant economic impacts.
A typical input/output gearbox consists of a ring plate and two cranks mounted on the input shaft. The ring plate rotates when the input shaft rotates. There are two bearings on the output shaft.
The ring plate is a major noise source because it is not balanced. The cycloidal gear also produces noise when it meshes with the ring plate. This noise is generated by structural resonance. Several studies have been performed to solve this problem.
However, there is not much documented work on the condition monitoring of cycloidal gearboxes. In this article, we will introduce modern techniques for vibration diagnostics.
A cycloidal gearbox with a reduced reduction ratio has higher induced stresses in the cycloidal disc. In this case, the size of the output hole is larger and more material is removed from the cycloidal disc. This increase in the disc’s stresses leads to higher vibration amplitudes.
The load distribution along the width of the gear is an important design criterion. Using different gear profiles can help to optimize the transmission of torque. The contact stress of the cycloidal disc can also be investigated.
To determine the amplitude of the noise, the frequency of the gear mesh is multiplied by the shaft rate. If the RPM is relatively stable, the frequency can be used as a measure of magnitude. However, this is only accurate at close to failure. helical gearbox

Comparison with planetary gearboxes

Several differences exist between cycloidal gearboxes and planetary gearboxes. They are related to gear geometry and manufacturing processes. Among them, there are:
– The output shaft of a cycloidal gearbox has a larger torque than the input shaft. The rotational speed of the output shaft is lower than the input shaft.
– The cycloid gear disc rotates at variable velocity, while the planetary gear has a fixed speed. Consequently, the cycloid disc and output flange transmission accuracy is lower than that of the planetary gears.
– The cycloidal gearbox has a larger gripping area than the planetary gear. This is an advantage of the cycloidal gearbox in that it can handle larger loads.
– The cycloid profile has a significant impact on the quality of contact meshing between the tooth surfaces. The width of the contact ellipses increases by 90%. This is a result of the elimination of undercuts of the lobes. In this way, the contact force on the cycloid disc is decreased significantly.
– The cycloid drive has lower backlash and high torsional stiffness. This allows a cycloidal drive to be more stable against shock loads. The cycloid drive is also a compact design, which is ideally suited for applications with large transmission ratios.
– The output hub of the cycloid gearbox has movable pins and rollers. These components are attached to the ring gear in the outer gearbox. The output shaft is also turned by the planet carrier. The output hub of the cycloid system is composed of two parts: the ring gear and the output flange.
– The input shaft of a cycloidal gearbox is connected to a servomotor. The input shaft is a cylindrical element that is fixed to the planet carrier.
China Transmission Geared Motor Unit Src Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox cycloidal gearbox lubrication
editor by czh 2023-01-12

China Gear Box Gpb Servo Motor Gearhead High Precision Planetary Gearbox cycloidal drive dimensions

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Item Description

TaiBang Motor Business Team Co., Ltd.

The major items is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV big equipment motors, Planetary gear motor ,Worm equipment motor etc, which utilized commonly in a variety of fields of production pipelining, transportation, meals, drugs, printing, cloth, packing, place of work, apparatus, leisure and so on, and is the chosen and matched product for automated machine.

Model Instruction

GB090-10-P2

090

571

Reducer Collection Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Sq. Flange Output

GBR:Large Precision Proper Angle Sq. Flange Output

GE:Large Precision Round Flange Output

GER:Large Precision Correct Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
a hundred and fifty five:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
a hundred and fifteen:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

571 indicates 1:10

P0:Substantial Precision Backlash

P1:Precison Backlash

P2:Regular Backlash

Main Technical Efficiency

Item	Variety of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	.03	.sixteen		.sixty one		3.twenty five	nine.21	28.98	69.61
		four	.03	.fourteen		.48		two.seventy four	7.fifty four	23.67	fifty four.37
		5	.03	.13		.47		two.seventy one	seven.42	23.29	fifty three.27
		six	.03	.thirteen		.45		two.sixty five	seven.25	22.75	51.seventy two
		seven	.03	.13		.forty five		2.sixty two	7.14	22.forty eight	fifty.97
		eight	.03	.13		.forty four		two.58	7.07	22.59	50.eighty four
		9	.03	.thirteen		.forty four		2.fifty seven	7.04	22.53	fifty.63
		10	.03	.thirteen		.44		2.57	seven.03	22.fifty one	50.fifty six
	2	15	.03	.03	.thirteen	.thirteen	.47	.47	2.seventy one	seven.42	23.29
		twenty	.03	.03	.13	.13	.47	.47	2.seventy one	seven.forty two	23.29
		twenty five	.03	.03	.thirteen	.13	.47	.forty seven	two.seventy one	seven.forty two	23.29
		30	.03	.03	.13	.thirteen	.forty seven	.forty seven	2.71	7.42	23.29
		35	.03	.03	.13	.13	.47	.forty seven	two.seventy one	seven.42	23.29
		40	.03	.03	.thirteen	.thirteen	.47	.47	two.seventy one	7.42	23.29
		forty five	.03	.03	.thirteen	.13	.forty seven	.47	2.71	seven.forty two	23.29
		50	.03	.03	.thirteen	.13	.forty four	.forty four	2.57	7.03	22.51
		sixty	.03	.03	.13	.13	.forty four	.44	two.57	seven.03	22.51
		70	.03	.03	.13	.13	.44	.forty four	2.fifty seven	7.03	22.fifty one
		eighty	.03	.03	.13	.thirteen	.forty four	.44	two.fifty seven	7.03	22.51
		ninety	.03	.03	.13	.thirteen	.44	.44	2.57	7.03	22.fifty one
		a hundred	.03	.03	.thirteen	.thirteen	.forty four	.44	2.fifty seven	seven.03	22.fifty one

Item		Number of phase	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	two						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	one	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		one	3	7	7	14	14	twenty five	50	145	225
Torsional Rigidity(N.M/arcmin)		two	3	seven	7	fourteen	fourteen	twenty five	50	a hundred forty five	225
Noise(dB)		1,two	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input velocity(rpm)		one,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max enter pace(rpm)		one,two	10000	10000	ten thousand	8000	8000	8000	6000	6000	4000

Noise test normal:Length 1m,no load.Calculated with an input velocity 3000rpm

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios. helical gearbox

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash. helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish. helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China Gear Box Gpb Servo Motor Gearhead High Precision Planetary Gearbox cycloidal drive dimensions
editor by czh 2023-01-05

China Automatic Power Transmission Reducer Precision Planetary Gearbox for Gear Motors cycloidal drive generator

Leave a reply

Merchandise Description

TaiBang Motor Sector Group Co., Ltd.

The major items is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV big equipment motors, Planetary equipment motor ,Worm equipment motor etc, which used broadly in a variety of fields of producing pipelining, transportation, foods, drugs, printing, fabric, packing, workplace, equipment, entertainment and many others, and is the preferred and matched solution for automatic machine.

Design Instruction

GB090-ten-P2

090

571

Reducer Collection Code

Exterior Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:Large Precision Right Angle Square Flange Output

GE:Large Precision Spherical Flange Output

GER:Higher Precision Correct Spherical Flange Output

571 means 1:10

P0:Substantial Precision Backlash

P1:Precison Backlash

P2:Common Backlash

Primary Technological Functionality

Merchandise	Number of phase	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	three	.03	.16		.61		3.twenty five	nine.21	28.ninety eight	69.61
		4	.03	.14		.48		two.seventy four	7.54	23.67	54.37
		5	.03	.13		.forty seven		2.71	7.42	23.29	fifty three.27
		six	.03	.thirteen		.45		two.65	seven.25	22.75	51.72
		seven	.03	.thirteen		.forty five		2.62	seven.14	22.48	50.97
		eight	.03	.thirteen		.forty four		2.58	seven.07	22.59	50.eighty four
		nine	.03	.13		.forty four		2.57	seven.04	22.53	50.sixty three
		10	.03	.thirteen		.forty four		2.fifty seven	7.03	22.51	fifty.56
	2	fifteen	.03	.03	.thirteen	.13	.forty seven	.47	two.seventy one	seven.42	23.29
		twenty	.03	.03	.13	.13	.forty seven	.forty seven	2.seventy one	7.42	23.29
		twenty five	.03	.03	.13	.13	.47	.47	2.seventy one	7.forty two	23.29
		thirty	.03	.03	.13	.thirteen	.forty seven	.forty seven	2.seventy one	seven.forty two	23.29
		35	.03	.03	.thirteen	.thirteen	.forty seven	.47	2.seventy one	seven.forty two	23.29
		forty	.03	.03	.thirteen	.13	.forty seven	.47	two.seventy one	7.42	23.29
		45	.03	.03	.13	.thirteen	.forty seven	.forty seven	two.seventy one	seven.forty two	23.29
		50	.03	.03	.thirteen	.13	.44	.forty four	2.57	seven.03	22.51
		sixty	.03	.03	.13	.thirteen	.44	.44	2.57	seven.03	22.fifty one
		70	.03	.03	.thirteen	.thirteen	.44	.44	two.57	seven.03	22.51
		eighty	.03	.03	.13	.thirteen	.44	.forty four	two.57	seven.03	22.fifty one
		90	.03	.03	.thirteen	.thirteen	.44	.44	2.fifty seven	seven.03	22.fifty one
		a hundred	.03	.03	.13	.13	.44	.forty four	2.57	7.03	22.51

Item		Number of phase	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	one				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	two						≤3	≤3	≤3	≤3
	Precision P1	one	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	two	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		one	3	7	seven	14	fourteen	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	three	seven	seven	fourteen	fourteen	twenty five	fifty	one hundred forty five	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated enter velocity(rpm)		1,two	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max enter pace(rpm)		1,two	10000	ten thousand	ten thousand	8000	8000	8000	6000	6000	4000

Noise test standard:Distance 1m,no load.Calculated with an enter speed 3000rpm

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

The Cyclonoidal Gearbox

Dynamic and inertial effects of a cycloidal gearbox

Kinematics of a cycloidal drive

Comparison with planetary gearboxes

Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
China Automatic Power Transmission Reducer Precision Planetary Gearbox for Gear Motors cycloidal drive generator
editor by czh 2023-01-01

China Cycloidal Gearbox Speed Reducer Cyclo Drive Gear Motor Small Planetary Gearbox Gear Speed Planetary Reduction Stainless Steel Single Stage Epicyclic High Torque cycloidal drive reducer

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Item Description

Cycloidal gearbox speed reducer cyclo generate gear motor little planetary gearbox equipment pace planetary reduction stainless steel solitary stage epicyclic high torque

US $10-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Stepless

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

US $10-99
/ Piece
| 100 Pieces

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Stepless

###

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

Cyclone Gearbox Vs Involute Gearbox

Whether you’re using a cycloidal gearbox or an involute gearbox for your application, there are a few things you should know. This article will highlight some of those things, including: cycloidal gearbox vs involute gearbox, weight, compressive force, precision, and torque density. helical gearbox

Compressive force

Several studies have been carried out to analyze the static characteristics of gears. In this article, the authors investigate the structural and kinematic principles of a cycloidal gearbox. The cycloidal gearbox is a gearbox that uses an eccentric bearing inside a rotating frame. It has no common pinion-gear pair, and is therefore ideal for a high reduction ratio.
The purpose of this paper is to investigate the stress distribution on a cycloidal disc. Various gear profiles are investigated in order to study the load distribution and dynamic effects.
Cycloidal gearboxes are subject to compression and backlash, which require the use of proper ratios for the bearing rate and the TSA. The paper also focuses on the kinematic principles of the reducer. In addition, the authors use standard analysis techniques for the shaft/gear and the cycloidal disc.
The authors previously worked on a rigid body dynamic simulation of a cycloidal reducer. The analysis used a trochoidal profile on the cycloidal disc periphery. The trochoidal profile is obtained from a manufacturing drawing and takes into account the tolerances.
The mesh density in the cycloidal disc captures the exact geometry of the parts. It provides accurate contact stresses.
The cycloidal disc consists of nine lobes, which move by one lobe per rotation of the drive shaft. However, when the disc is rotated around the pins, the cycloidal disc does not move around the center of gravity. Therefore, the cycloidal disc shares torque load with five outer rollers.
A low reduction ratio in a cycloidal gearbox results in a higher induced stress in the cycloidal disc. This is due to the bigger hole designed to reduce the material inside the disc.

Torque density

Several types of magnetic gearboxes have been studied. Some magnetic gearboxes have a higher torque density than others, but they are still not able to compete with the mechanical gearboxes.
A new high torque density cycloidal magnetic gearbox using Halbach rotors has been developed and is being tested. The design was validated by building a CPCyMG prototype. The results showed that the simulated slip torque was comparable to the experimental slip torque. The peak torque measured was a p3 = 14 spatial harmonic, and it corresponds to the active region torque density of 261.4 N*m/L.
This cycloidal gearbox also has a high gear ratio. It has been tested to achieve a peak torque of 147.8 Nm, which is more than double the torque density of the traditional cycloidal gearbox. The design incorporates a ferromagnetic back-support that provides mechanical fabrication support.
This cycloidal gearbox also shows how a small diameter can achieve a high torque density. It is designed with an axial length of 50mm. The radial deflection forces are not serious at this length. The design uses a small air gap to reduce the radial deflection forces, but it is not the only design option.
The trade-off design also has a high volumetric torque density. It has a smaller air gap and a higher mass torque density. It is feasible to make and mechanically strong. The design is also one of the most efficient in its class.
The helical gearing design is a newer technology that brings a higher level of precision to a cycloidal gearbox. It allows a servomotor to handle a heavy load at high cycle rates. It is also useful in applications that require smaller design envelopes. helical gearbox

Weight

Compared to planetary gearboxes, the weight of cycloidal gearboxes is not as significant. However, they do provide some advantages. One of the most significant features is their backlash-free operation, which helps them deliver smooth and precise movement.
In addition, they provide high efficiency, which means that servo motors can run at higher speeds. The best part is that they do not need to be stacked up in order to achieve a high ratio.
Another advantage of cycloidal gearboxes is that they are usually less expensive than planetary gearboxes. This means that they are suitable for the manufacturing industry and robotics. They are also suited for heavy-duty robots that require a robust gearbox.
They also provide a better reduction ratio. Cycloidal gears can achieve reduction ratios from 30:1 to 300:1, which is a huge improvement over planetary gears. However, there are few models available that provide a ratio below 30:1.
Cycloidal gears also offer more resistance to wear, which means that they can last longer than planetary gears. They are also more compact, which helps them achieve high ratios in a smaller space. The design of cycloidal gears also makes them less prone to backlash, which is one of the major shortcomings of planetary gearboxes.
In addition, cycloidal gears can also provide better positioning accuracy. In fact, this is one of the primary reasons for choosing cycloidal gears over planetary gears. This is because the cycloid disc rotates around a bearing independently of the input shaft.
Compared to planetary gearboxes, cycloidal gears are also much shorter. This means that they provide the best positioning accuracy. They are also 50% lighter, meaning that they have a smaller diameter.

Precision

Several experts have studied the cycloidal gearbox in precision reducers. Their research mainly focuses on the mathematical model and the method for precision evaluation of cycloidal gears.
The traditional modification design of cycloidal gears is mainly realized by setting various machining parameters and center position of the grinding wheel. But it has some disadvantages because of unstable meshing accuracy and uncontrollable tooth profile curve shape.
In this study, a new method of modification design of cycloidal gears is proposed. This method is based on the calculation of meshing backlash and pressure angle distribution. It can effectively pre-control the transmission accuracy of cycloid-pin gear. It can also ensure good meshing characteristics.
The proposed method can be applied in the manufacture of rotary vector reducers. It is also applicable in the precision reducer for robots.
The mathematical model for cycloidal gears can be established with the pressure angle a as a dependent variable. It is possible to calculate the pressure angle distribution and the profile pressure angle. It can also be expressed as DL=f(a). It can be applied in the design of precision reducers.
The study also considers the root clearance, the backlash of gear teeth and the profile angle. These factors have a direct effect on the transmission performance of cycloidal gear. It also indicates the higher motion accuracy and the smaller backlash. The modified profile can also reflect the smaller transmission error.
In addition, the proposed method is also based on the calculation of lost motion. It determines the angle of first tooth contacts. This angle is an important factor affecting the modification quality. The transmission error after the second cycloid method is the least.
Finally, a case study on the CZPT RV-35N gear pair is shown to prove the proposed method. helical gearbox

Involute gears vs cycloidal gears

Compared to involute gears, cycloidal gears have a lower noise, less friction, and last longer. However, they are more expensive. Cycloidal gears can be more difficult to manufacture. They may be less suitable for certain applications, including space manipulators and robotic joints.
The most common gear profile is the involute curve of a circle. This curve is formed by the endpoint of an imaginary taut string unwinding from the circle.
Another curve is the epicycloid curve. This curve is formed by the point rigidly attached to the circle rolling over another circle. This curve is difficult to produce and is much more expensive to produce than the involute curve.
The cycloid curve of a circle is also an example of the multi-cursor. This curve is generated by the locus of the point on the circle’s circumference.
The cycloid curve has the same diameter as the involute curve, but is tangentially curving along the circle’s diameter. This curve is also classified as ordinary. It has several other functions. The FE method was used to analyze the strain state of cycloidal speed reducers.
There are many other curves, but the involute curve is the most widely used gear profile. The involute curve of a circle is a spiraling curve traced by the endpoint of an imaginary tautstring.
Involute gears are a lot like a set of Lego blocks. They are a lot of fun to play with. They also have a lot of advantages. For example, they can handle center sifts better than cycloidal gears. They are also much easier to manufacture, so the cost of involute teeth is lower. However, they are obsolete.
Cycloidal gears are also more difficult to manufacture than involute gears. They have a convex surface, which leads to more wear. They also have a simpler shape than involute gears. They also have less teeth. They are used in rotary motions, such as in the rotors of screw compressors.
China Cycloidal Gearbox Speed Reducer Cyclo Drive Gear Motor Small Planetary Gearbox Gear Speed Planetary Reduction Stainless Steel Single Stage Epicyclic High Torque cycloidal drive reducer
editor by czh 2022-12-30

China Planetary Gear Box Vertical Type Gpg Auxiliary Transmission Fast Brushless Motor with Gearbox Manufacture cycloidal gear drive

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Product Description

TaiBang Motor Industry Team Co., Ltd.

The primary merchandise is induction motor, reversible motor, DC brush gear motor, DC brushless equipment motor, CH/CV large equipment motors, Planetary gear motor ,Worm gear motor etc, which used commonly in numerous fields of manufacturing pipelining, transportation, foods, medication, printing, material, packing, place of work, equipment, entertainment and so on, and is the preferred and matched solution for automated device.

Product Instruction

GB090-10-P2

090

571

Reducer Collection Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Sq. Flange Output

GBR:Higher Precision Appropriate Angle Square Flange Output

GE:Large Precision Spherical Flange Output

GER:Higher Precision Correct Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
one hundred twenty:ø120mm
a hundred and fifty five:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
one hundred fifteen:115x115mm
142:142x142mm
a hundred and eighty:180x180mm
220:220x220mm

571 indicates 1:10

P0:Substantial Precision Backlash

P1:Precison Backlash

P2:Common Backlash

Principal Technological Functionality

Merchandise	Variety of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	three	.03	.16		.sixty one		3.twenty five	9.21	28.98	69.61
		4	.03	.14		.forty eight		two.74	7.fifty four	23.sixty seven	54.37
		5	.03	.thirteen		.forty seven		two.seventy one	7.forty two	23.29	fifty three.27
		6	.03	.13		.forty five		2.sixty five	7.twenty five	22.seventy five	51.seventy two
		seven	.03	.thirteen		.45		two.62	seven.fourteen	22.forty eight	50.97
		8	.03	.thirteen		.forty four		two.fifty eight	seven.07	22.59	fifty.84
		9	.03	.thirteen		.44		2.fifty seven	7.04	22.53	50.63
		10	.03	.thirteen		.44		two.fifty seven	7.03	22.fifty one	50.fifty six
	2	15	.03	.03	.13	.thirteen	.47	.forty seven	2.seventy one	seven.42	23.29
		20	.03	.03	.13	.thirteen	.forty seven	.forty seven	2.71	7.forty two	23.29
		twenty five	.03	.03	.thirteen	.thirteen	.forty seven	.47	two.71	seven.42	23.29
		thirty	.03	.03	.thirteen	.13	.47	.47	2.seventy one	7.42	23.29
		35	.03	.03	.13	.13	.forty seven	.forty seven	two.seventy one	seven.forty two	23.29
		forty	.03	.03	.13	.13	.47	.forty seven	2.71	seven.forty two	23.29
		45	.03	.03	.13	.13	.47	.forty seven	2.71	seven.42	23.29
		fifty	.03	.03	.thirteen	.thirteen	.forty four	.forty four	two.fifty seven	7.03	22.51
		60	.03	.03	.thirteen	.13	.forty four	.forty four	two.fifty seven	7.03	22.fifty one
		70	.03	.03	.thirteen	.13	.forty four	.44	two.fifty seven	seven.03	22.fifty one
		80	.03	.03	.thirteen	.13	.44	.44	two.fifty seven	7.03	22.51
		90	.03	.03	.thirteen	.13	.44	.forty four	2.57	seven.03	22.fifty one
		100	.03	.03	.thirteen	.thirteen	.forty four	.forty four	2.fifty seven	seven.03	22.51

Item		Variety of phase	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	one	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	two	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		one	3	seven	seven	14	fourteen	twenty five	fifty	a hundred forty five	225
Torsional Rigidity(N.M/arcmin)		two	3	seven	7	14	14	twenty five	fifty	145	225
Noise(dB)		one,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated enter speed(rpm)		1,two	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max enter velocity(rpm)		one,2	ten thousand	ten thousand	ten thousand	8000	8000	8000	6000	6000	4000

Noise examination standard:Length 1m,no load.Calculated with an input velocity 3000rpm

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

US $50
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

090

010

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

010 means 1:10

P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

###

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

###

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

The Advantages of Using a Cyclone Gearbox

Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes. helical gearbox

Transmission ratio

Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.

Compressive force

Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector. helical gearbox

Rotational direction

Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.

Design

Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash. helical gearbox

Sizing and selection

Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
China Planetary Gear Box Vertical Type Gpg Auxiliary Transmission Fast Brushless Motor with Gearbox Manufacture cycloidal gear drive
editor by czh 2022-12-29